Pre-Shipment Inspection Checklist for Furniture Imports from China
Pre-Production Inspection (PPI) is the most cost-effective quality step. It happens when 10-15% of production is complete. At this point, any issues can be corrected before they affect the entire batch. PPI typically checks: first article dimensions against spec, material verification, color/ finish approval, packaging design confirmation, and production line setup. The cost is typically $300-400 and prevents thousands in potential rework.
Inspection sampling should be genuinely random. A common factory trick is preparing perfect units on top of pallets while concealing defects in the middle. Professional inspectors break down stacks, sample from inner cartons, and mix their own selection rather than using pre-staged samples. Instruct your QC team to be unpredictable in their sampling pattern. Random sampling is only valuable if it's actually random.